000 08100cam a22004097i 4500
999 _c56317
_d56317
003 CITU
005 20230525154025.0
008 150811t20152015nyua b 001 0 eng d
010 _a 2015460238
020 _a9780071835732 (hardcover : acidfree paper)
020 _a0071835733 (hardcover : acidfree paper)
035 _a(OCoLC)ocn904413019
040 _aYDXCP
_beng
_cYDXCP
_erda
_dOCLCO
_dUMR
_dTOH
_dBDX
_dOCLCF
_dDLC
041 _aeng
042 _alccopycat
050 0 0 _aTS157
_b.W57 2015
082 0 0 _a658.5
_223
100 1 _aWilson, Lonnie,
_d1947-
245 1 0 _aHow to implement lean manufacturing /
_cLonnie Wilson.
250 _aSecond edition.
264 1 _aNew York, N.Y. :
_bMcgraw-Hill Education,
_c[2015]
264 4 _c©2015
300 _axvii, 430 pages :
_billustrations ;
_c25 cm
336 _atext
_btxt
_2rdacontent
337 _aunmediated
_bn
_2rdamedia
338 _avolume
_bnc
_2rdacarrier
504 _aIncludes bibliographical references and index.
505 0 _aPreface -- Acknowledgments -- What Is The Perspective Of This Book?: -- From a practical perspective -- From an engineering viewpoint -- With a lot of cultural advice -- This book has a "how to" perspective -- To those in manufacturing who seek huge gains -- Chapter summary -- Part 1: Lean Killers And Roll Out Errors: -- Killer To A Lean Transformation: -- Background to the lean killers -- Chapter summary -- How To Design A Lean Transformation So Failure Is Guaranteed: -- Way too typical scenario -- Failure is right around the corner -- Chapter summary -- Part 2: Issue Of Culture And The Five Cultural Change Leading Indicators: -- Cultures: -- Importance of culture -- Toyota Production System and its culture -- Five cultural change leading indicators -- Some cultural aspects of a lean implementation worthy of further thought -- Chapter summary -- Cultural Change Leading Indicator No-1: Leadership: -- Leadership basic -- Lean leadership -- Creating a leadership footprint -- Four "ah ha" experiences-or-if I am the key leader, how do I know if I am on the right track? -- Chapter summary -- Culture Change Leading Indicator No-2: Motivation: -- Motivation to implement a lean transformation -- Just how does the management do all that, and do it long term? -- Lean manufacturing is not only built upon the intrinsic motivators but the lean manufacturing system fuels these same intrinsic motivators -- Chapter summary -- Cultural Change Leading Indicator No-3: Problem Solving: -- Talented problem solvers -- What's the first problem-solving tool we should teach? -- Brainstorming rules, the facilitated spin-around -- What are our problem-solving principles? -- Word about hypothesis testing -- Chapter summary -- Appendix: Problem solving and standardization: how are they similar? -- Cultural Change Leading Indicator No-4: Whole-Facility Engagement: -- What it looks like -- Five elements of engagement -- We are not yet done: recall it is "whole-facility" engagement -- Chapter summary -- Cultural Change Leading Indicator No-5: Learning/Teaching/Experimenting Environment: -- Survival via continuous improvement: via learning and teaching -- We learn by doing -- We learn by doing experiments and hypothesis testing -- PDCA and the scientific method -- JIT training -- Teaching by questioning -- Reflection as a training and growth tool -- Growth and failure -- Final word or two -- Chapter summary -- Part 3: Solution: How To Implement Lean Manufacturing: -- Lean Manufacturing And The Toyota Production System: -- Popular definition of lean -- What is lean? -- What did Ohno say about the Toyota Production System? -- TPS and lean manufacturing defined -- Who developed the TPS? -- Two pillars of the TPS -- Original Western view of the Japanese techniques -- What is really different about the TPS? -- Behavioral definition -- Business definition -- Several revolutionary concepts in the TPS -- TPS is not a complete manufacturing system -- Critical and comparative analysis of various philosophies -- Where lean will not work: or not work quite so well -- So just what is lean? -- Chapter summary -- Inventory And Variation: -- Background -- Just why do I have and why do I need the inventory? -- What is so bad about inventory? -- About variation -- Buffers -- Kanban -- Finished goods inventory calculations -- Make-to-stock versus make-to-order production systems -- Chapter summary -- Lean Manufacturing Simplified: -- Philosophy and objectives -- Foundation of quality control: the foundational issues -- Quantity control -- Chapter summary -- Significance Of Lead Time: -- Some history of lead time -- Benefits of lead-time reductions -- Excalibur Machine Shop: lead-time reductions -- Techniques to reduce lead times -- Why lead time is the basic measure of being lean? -- Chapter summary -- Path To Lean: The Five Strategies To Becoming Lean: -- Overview of the path to lean, the lean transformation strategies -- Implementing lean strategies on the production line -- Chapter summary -- Appendix A: Taki calculation -- Appendix B: Basic time study -- Appendix C: Balancing study -- Appendix D: Spaghetti diagram -- Appendix E: Value stream mapping -- Sustaining The Gains: -- Why is it so important? -- How do we know there is a loss? -- What is process gain? -- Chapter summary -- Lean Transformation: -- You and your team must have the correct mental model of lean -- Lean transformation: at the corporate level -- Overview on how to implement lean at a value stream Chapter summary -- Appendix A: Second commitment evaluation of management commitment -- Planning And Goals: -- Inherent leverage in planning -- Why are goals and goal deployment so important?-- Policy deployment -- Leadership in goal development, execution and determining what "should be" -- Chapter summary -- Constraint Management: -- Bottleneck theory -- Chapter summary -- Cellular Manufacturing: -- Cellular manufacturing -- Gamma line redesign to cellular manufacturing -- Chapter summary -- Story Of The Alpha Line: -- How we got involved -- Initial efforts to implement cultural change -- Some of the results -- Continuous improvement, as it should be -- Cool story of SPC: SPC done right! -- How did the Alpha Line Management Team handle the fundamentals of cultural change? -- Chapter summary -- Story Of The Bravo Line: A Tale Of Reduced Lead Times And Lots of Early Gains: -- Background information -- Implementing the prescription -- Results -- Chapter summary -- Using The Prescription: Three Case Studies: -- Why these case studies? -- Lean preparation done well: the story of Larana Manufacturing -- Zeta Cell: a great example of applying the four strategies to reduce waste and achieve huge early gains -- Case of the QED Motors Company: another great example of huge early gains on an entire value stream -- Applying the second prescription at QED Motors: how to implement lean -- Precursors To Lean: Not Handled Well: -- Background to the ABC Widgets story -- We analyze the data -- Summary of results -- How did the management team from ABC Widgets handle the cultural change leading indicators? -- Real message -- Chapter summary -- House Of Lean, System-Wide Assessments And A Cool Experiment: -- House of lean -- Assessment tools -- Experiment in variation, dependent events, and inventory -- Glossary -- Index.
520 _a"Thoroughly updated with the latest trends and new global case studies, How to Implement Lean Manufacturing, Second Edition, explains how to implement this powerful formula for eliminating waste, controlling quality and inventory, and improving overall performance across an enterprise environment. The book addresses the engineering and production aspects as well as the business culture challenges"--Back cover.
650 0 _aProduction control.
650 0 _aLean manufacturing.
650 7 _aLean manufacturing.
_2fast
_0(OCoLC)fst01746665
650 7 _aProduction control.
_2fast
_0(OCoLC)fst01078267
906 _a7
_bcbc
_ccopycat
_d2
_encip
_f20
_gy-gencatlg
942 _2ddc
_cBK
_01