| 000 -LEADER |
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| fixed length control field |
39694nam a22002897a 4500 |
| 005 - DATE AND TIME OF LATEST TRANSACTION |
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| control field |
20250604163205.0 |
| 008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION |
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| fixed length control field |
250604b ||||| |||| 00| 0 eng d |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER |
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| International Standard Book Number |
9781266277474 |
| 041 ## - LANGUAGE CODE |
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| Language code of text/sound track or separate title |
eng |
| 100 1# - MAIN ENTRY--PERSONAL NAME |
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| Preferred name for the person |
Krar, Stephen F., |
| Relator term |
author. |
| 245 10 - TITLE STATEMENT |
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| Title |
Technology of machine tools / |
| Statement of responsibility, etc |
Steve F. Krar, Arthur R. Gill, Peter Smid, Jonathan A. Gill, Robert J. Gerritsen. |
| 250 ## - EDITION STATEMENT |
|---|
| Edition statement |
Ninth edition, |
| Remainder of edition statement |
International student edition |
| 264 #1 - PUBLICATION, DISTRIBUTION, ETC. (IMPRINT) |
|---|
| Place of publication, distribution, etc |
New York, NY: |
| Name of publisher, distributor, etc |
McGraw Hill, |
| Date of publication, distribution, etc |
[2024] |
| 264 #4 - PUBLICATION, DISTRIBUTION, ETC. (IMPRINT) |
|---|
| Date of publication, distribution, etc |
©2024 |
| 300 ## - PHYSICAL DESCRIPTION |
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| Extent |
xi, 925 pages : |
| Other physical details |
illustrations (some color) ; |
| Dimensions |
28 cm |
| 336 ## - CONTENT TYPE |
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| Content type term |
text |
| Content type code |
txt |
| Source |
rdacontent |
| 337 ## - MEDIA TYPE |
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| Media type term |
unmediated |
| Media type code |
n |
| Source |
rdamedia |
| 338 ## - CARRIER TYPE |
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| Carrier type term |
volume |
| Carrier type code |
nc |
| Source |
rdacarrier |
| 500 ## - GENERAL NOTE |
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| General note |
Includes index. |
| 505 0# - CONTENTS |
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| Formatted contents note |
Contents<br/>Preface<br/>about the authors<br/>New to the Ninth Edition of Technology of Machine Tools<br/>acknowledgments<br/>Connect<br/>Unit 1: History of Machines<br/>Section 1: Introduction to Machine Tools<br/>Unit 1: Introduction<br/>Common Machine Tools<br/>Standard Machine Tools<br/>Drill Press<br/>Engine Lathe<br/>Metal Saw<br/>Milling Machine<br/>Grinder<br/>Special Machine Tools<br/>Computer Numerical Control Machines<br/>Major Developments in Metalworking over the Past Century<br/>Unit 1 Review Questions<br/>Unit 2: Careers in the Metalworking Industry<br/>Section 2: Machine Trade Opportunities<br/>Unit 2: Introduction<br/>New Technologies<br/>Technology Curriculums<br/>Technology Courses<br/>Modular Training System<br/>Apprenticeship Training<br/>Machine Operator<br/>Maintenance Machinist<br/>Machinist<br/>Types of Machine Shops<br/>Tool and Diemaker<br/>CNC Machine Operator/Programmer<br/>Technician<br/>Technologist<br/>Quality Control Inspector<br/>Instrument Makers<br/>Professions<br/>Trade Organizations<br/>AMT—The Association for Manufacturing Technology<br/>The Society of Manufacturing Engineers<br/>Unit 2 Review Questions<br/>Unit 3: Getting the Job<br/>Unit 3: Introduction<br/>Assess Your Abilities<br/>Explore Your Interests<br/>Writing a Résumé<br/>Facts About Interviews<br/>Arranging an Interview<br/>Questions Commonly Asked During an Interview<br/>The Interview<br/>After the Interview<br/>Points to Remember<br/>Unit 3 Review Questions<br/>Unit 4: Safety in the Machine Shop<br/>Section 3: Safety<br/>Unit 4: Introduction<br/>Safety on the Job<br/>Safety in the Shop<br/>Personal Grooming<br/>Housekeeping<br/>Safe Work Practices<br/>Fire Prevention<br/>Unit 4 Review Questions<br/>Unit 5: Engineering Drawings<br/>Section 4: Job Planning<br/>Unit 5: Introduction<br/>Types of Drawings and Lines<br/>Drafting Terms and Symbols<br/>Units of Measurement<br/>Manufacturing Methods<br/>Basic Dimensioning<br/>Dimensioning Tolerances<br/>Inch Dimensions<br/>Metric Dimensions<br/>Symbols<br/>Dimensioning Systems<br/>Workplace Communication<br/>Surface Symbols<br/>Unit 5 Review Questions<br/>Unit 6: Machining Procedures for Various Workpieces<br/>Unit 6: Introduction<br/>Machining Procedures for Round Work<br/>General Rules for Round Work<br/>Workpieces Requiring Center Holes<br/>Workpieces Held in a Chuck<br/>Machining External and Internal Diameters in a Chuck<br/>Machining Flat Workpieces<br/>Operations Sequence for a Sample Flat Part<br/>Unit 6 Review Questions<br/>Unit 7: Basic Measurement<br/>Section 5: Measurement<br/>⊲⊲ Metric (Decimal) Systems<br/>⊲⊲ The Changeover Period<br/>⊲⊲ Inch/Metric Dimensioning Standards<br/>⊲⊲ Symbols for Use with SI<br/>Unit 7: Introduction<br/>Inch System<br/>Metric System<br/>Fractional Measurement<br/>Steel Rules<br/>Metric Steel Rules<br/>Fractional Steel Rules<br/>Measuring Lengths<br/>The Rule as a Straightedge<br/>Outside Calipers<br/>Using Outside Calipers<br/>Inside Calipers<br/>Measuring an Inside Diameter<br/>Transferring Measurements<br/>Unit 7 Review Questions<br/>Unit 8: Squares and Surface Plates<br/>Unit 8: Introduction<br/>Machinist’s Combination Square<br/>Precision Squares<br/>Beveled-Edge Squares<br/>Toolmaker’s Surface Plate Square<br/>Cylindrical Squares<br/>Adjustable Squares<br/>Adjustable Micrometer Square<br/>Straightedges<br/>Surface Plates<br/>Care of Surface Plates<br/>Unit 8 Review Questions<br/>Unit 9: Micrometers<br/>Unit 9: Introduction<br/>Principle of the Inch Micrometer<br/>To Read a Standard Inch Micrometer<br/>Vernier Micrometer<br/>To Read a Vernier Micrometer<br/>Metric Micrometer<br/>To Read a Metric Micrometer<br/>Metric Vernier Micrometer<br/>To Read a Metric Vernier Micrometer<br/>Combination Inch–Metric Micrometer<br/>Micrometer Adjustments<br/>To Remove Play in the Micrometer Threads<br/>Testing the Accuracy of Micrometers<br/>To Adjust the Accuracy of a Micrometer<br/>Special-Purpose Micrometers<br/>Screw Thread Micrometers<br/>To Measure with a Thread Micrometer<br/>Unit 9 Review Questions<br/>Unit 10: Vernier Calipers<br/>Unit 10: Introduction<br/>Vernier Calipers<br/>Parts of the Vernier Caliper<br/>Measuring a Workpiece with a 25-Division Inch Vernier Caliper<br/>The 50-Division Inch Vernier Caliper<br/>The Metric Vernier Caliper<br/>To Read a Metric Vernier Caliper<br/>Direct-Reading Dial Caliper<br/>Unit 10 Review Questions<br/>Unit 11: Inside-, Depth-, and Height Measuring Instruments<br/>Unit 11: Introduction<br/>Inside-Measuring Instruments<br/>Direct-Reading Instruments<br/>Transfer-Type Instruments<br/>Depth Measurement<br/>Micrometer Depth Gage<br/>Vernier Depth Gage<br/>Height Measurement<br/>Vernier Height Gage<br/>Precision Height Gage<br/>Unit 11 Review Questions<br/>Unit 12: Gage Blocks<br/>Unit 12: Introduction<br/>Gage Block Manufacture<br/>Uses<br/>Gage Block Sets<br/>Inch Standard Gage Blocks<br/>Metric Gage Blocks<br/>Accuracy<br/>The Effect of Temperature<br/>Gage Block Buildups<br/>Unit 12 Review Questions<br/>Unit 13: Angular Measurement<br/>Unit 13: Introduction<br/>Universal Bevel Protractor<br/>To Read a Vernier Protractor<br/>Sine Bar<br/>Compound Sine Plate or Table<br/>Unit 13 Review Questions<br/>Unit 14: Gages<br/>Unit 14: Introduction<br/>Basic Terms<br/>Fixed Gages<br/>Cylindrical Plug Gages<br/>To Use a Cylindrical Plug Gage<br/>Plain Ring Gages<br/>Taper Plug Gages<br/>To Check an Internal Taper Using a Taper Plug Gage<br/>Taper Ring Gages<br/>Care of Plug and Ring Gages<br/>Thread Plug Gages<br/>Thread Ring Gages<br/>Snap Gages<br/>Using a Snap Gage to Check a Dimension<br/>Unit 14 Review Questions<br/>Unit 15: Comparison Measurement<br/>Unit 15: Introduction<br/>Comparators<br/>Dial Indicators<br/>To Measure with a Dial Test Indicator and Height Gage<br/>Mechanical and Electronic Comparators<br/>To Measure with a Mechanical Comparator<br/>Optical Comparators<br/>To Check the Angle of a 60° Thread Using an Optical Comparator<br/>Mechanical-Optical Comparators<br/>To Measure with a Reed Comparator<br/>Air Gages or Pneumatic Comparators<br/>Column-Type Air Gage<br/>Pressure-Type Air Gage<br/>Unit 15 Review Questions<br/>Unit 16: The Coordinate Measuring System<br/>Unit 16: Introduction<br/>Parts of the Measuring Unit<br/>Principle of the Moiré Fringe<br/>Operation of the Measuring Unit<br/>Advantages of the Coordinate Measuring System<br/>Unit 16 Review Questions<br/>Unit 17: Measuring with Light Waves<br/>Unit 17: Introduction<br/>Measuring with Optical Flats<br/>How to Interpret the Bands<br/>Measurement with Lasers<br/>The LaserMike<br/>Unit 17 Review Questions<br/>Unit 18: Surface Finish Measurement<br/>Unit 18: Introduction<br/>Surface Finish Definitions<br/>To Measure Surface Finish with a Surface Indicator<br/>Unit 18 Review Questions<br/>Unit 19: Basic Layout Materials, Tools, and Accessories<br/>Section 6: Layout Tools and Procedures<br/>Unit 19: Introduction<br/>Layout Solutions<br/>Layout Tables and Surface Plates<br/>Care of Surface Plates and Layout Tables<br/>Scribers<br/>Dividers and Trammels<br/>Hermaphrodite Calipers<br/>Squares<br/>The Combination Set<br/>Surface Gage<br/>Layout or Prick Punches and Center Punches<br/>Layout Accessories<br/>Unit 19 Review Questions<br/>Unit 20: Basic or Semiprecision Layout<br/>Unit 20: Introduction<br/>To Lay Out Hole Locations, Slots, and Radii<br/>To Lay Out a Casting Having a Cored Hole<br/>To Lay Out a Keyseat in a Shaft<br/>Unit 20 Review Questions<br/>Unit 21: Precision Layout<br/>Unit 21: Introduction<br/>The Vernier Height Gage<br/>To Make a Precision Layout Using a Vernier Height Gage<br/>To Make a Precision Layout Using a Sine Bar, Gage Blocks, and a Vernier Height Gage<br/>Unit 21 Review Questions<br/>Unit 22: Holding, Striking, and Assembling Tools<br/>Section 7: Hand Tools and Bench Work<br/>Unit 22: Introduction<br/>The Bench Vise<br/>Hammers<br/>Screwdrivers<br/>Care of a Screwdriver<br/>Regrinding a Standard Screwdriver Blade<br/>Wrenches<br/>Hints on Using Wrenches<br/>Pliers<br/>Hints on Using Pliers<br/>Unit 22 Review Questions<br/>Unit 23: Hand-Type Cutting Tools<br/>Unit 23: Introduction<br/>Sawing, Filing, and Scraping<br/>Hand Hacksaw<br/>To Use the Hand Hacksaw<br/>Files<br/>Degrees of Coarseness<br/>Machinist Files<br/>Filing Practice<br/>Draw Filing<br/>Polishing<br/>Special Files<br/>Precision Files<br/>Rotary Files and Burrs<br/>Using High-Speed Steel Rotary Files and Burrs<br/>Scrapers<br/>Unit 23 Review Questions<br/>Unit 24: Thread-Cutting Tools and Procedures<br/>Unit 24: Introduction<br/>Hand Taps<br/>Tap Drill Size<br/>Metric Taps<br/>Tap Drill Sizes for Metric Taps<br/>Tapping a Hole<br/>Removing Broken Taps<br/>Threading Dies<br/>To Thread with a Hand Die<br/>Unit 24 Review Questions<br/>Unit 25: Finishing Processes-Reaming, Broaching, and Lapping<br/>Unit 25: Introduction<br/>Hand Reamers<br/>Types of Hand Reamers<br/>Reaming Precautions<br/>To Ream a Hole with a Straight Hand Reamer<br/>Broaching<br/>Cutting a Keyway with a Broach<br/>Lapping<br/>Lapping Abrasives<br/>Types of Laps<br/>Unit 25 Review Questions<br/>Unit 26: Surface Finishing Processes<br/>Unit 26: Introduction<br/>Burnishing<br/>Electropolishing<br/>The Process<br/>Honing<br/>Types of Honing Processes<br/>Honing Stones<br/>Machine Requirements<br/>Honing Guidelines<br/>Tumbling<br/>Selecting the Equipment and Tumbling Media<br/>The Tumbling Process<br/>Black-Oxide Coatings<br/>Unit 26 Review Questions<br/>Unit 27: Physics of Metal Cutting<br/>Section 8: Metal-Cutting Technology<br/>Unit 27: Introduction<br/>Need for Metal-Cutting Research<br/>Metal-Cutting Terminology<br/>Plastic Flow of Metal<br/>Flat Punch<br/>Narrow-Faced Punch<br/>Knife-Edge Punch<br/>Chip Types<br/>Type 1—Discontinuous (Segmented) Chip<br/>Type 2—Continuous Chip<br/>Type 3—Continuous Chipwith a Built-Up Edge<br/>Unit 27 Review Questions<br/>Unit 28: Machinability of Metals<br/>Unit 28: Introduction<br/>Grain Structure<br/>Low-Carbon (Machine) Steel<br/>High-Carbon (Tool) Steel<br/>Alloy Steel<br/>Cast Iron<br/>Aluminum<br/>Copper<br/>The Effects of Temperature and Friction<br/>Friction<br/>Surface Finish<br/>Effects of Cutting Fluids<br/>Unit 28 Review Questions<br/>Unit 29: Cutting Tools<br/>Unit 29: Introduction<br/>Cutting-Tool Materials<br/>High-Speed Steel Cutting Tools<br/>Cast Alloy Cutting Tools<br/>Cemented-Carbide Cutting Tools<br/>Coated Carbide Cutting Tools<br/>Ceramic Cutting Tools<br/>Cermet Cutting Tools<br/>Diamond Cutting Tools<br/>Cubic Boron Nitride Cutting Tools<br/>Cutting-Tool Nomenclature<br/>Lathe Cutting Tools Angles and Clearances<br/>Positive Rake Angle<br/>Negative Rake Angle<br/>Cutting-Tool Shape<br/>Tool Life<br/>Principles of Machining<br/>Turning<br/>Planing<br/>Plain Milling<br/>End and Face Milling<br/>Drilling<br/>Unit 29 Review Questions<br/>Unit 30: Operating Conditionsand Tool Life<br/>Unit 30: Introduction<br/>Operating Conditions<br/>Depth of Cut, Feed Rate, and Cutting Speed<br/>Effects of Changing Operating Conditions<br/>General Operating Condition Rules<br/>Economic Performance<br/>Machining Cost Analysis<br/>Unit 30 Review Questions<br/>Unit 31: Carbide Cutting Tools<br/>Unit 31: Introduction<br/>Manufacture of Cemented Carbides<br/>Blending<br/>Compaction<br/>Presintering<br/>Sintering<br/>Cemented-Carbide Applications<br/>Types of Carbide Lathe Cutting Tools<br/>Cemented-Carbide Insert Identification<br/>Grades of Cemented Carbides<br/>Coated Carbide Inserts<br/>Tool Geometry<br/>Cutting-Tool Terms<br/>Cemented-Carbide Cutting-Tool Angles and Clearances<br/>Cutting Speeds and Feeds<br/>Machining with Carbide Tools<br/>Suggestions for Using Cemented-Carbide Cutting Tools<br/>Work Setup<br/>Tool Selection<br/>Tool Setup<br/>Machine Setup<br/>Cutting Operation<br/>Tool Selection and Application Guide<br/>Grinding Cemented-Carbide Tools<br/>Grinding Wheels<br/>Type of Grinder<br/>Tool Grinding<br/>Honing<br/>Cemented-Carbide Tool Problems<br/>Unit 31 Review Questions<br/>Unit 32: Diamond, Ceramic, and Cermet Cutting Tools<br/>Unit 32: Introduction<br/>Diamond Cutting Tools<br/>Manufactured Diamonds<br/>Advantages of Diamond Cutting Tools<br/>Use of Diamond Cutting Tools<br/>Cutting Speeds and Feeds<br/>Hints on the Use of Diamond Tools<br/>Ceramic Cutting Tools<br/>Manufacture of Ceramic Tools<br/>Ceramic Tool Applications<br/>Factors Affecting Ceramic Tool Performance<br/>Advantages and Disadvantages of Ceramic Tools<br/>Ceramic Tool Geometry<br/>Cutting Speeds<br/>Ceramic Tool Problems<br/>Grinding Ceramic Tools<br/>Cermet Cutting Tools<br/>Types of Cermet Tools<br/>Characteristics of Cermet Tools<br/>Advantages of Cermet Tools<br/>Use of Cermet Tools<br/>Unit 32 Review Questions<br/>Unit 33: Polycrystalline Cutting Tools<br/>Unit 33: Introduction<br/>Manufacture of Polycrystalline Cutting Tools<br/>Polycrystalline Cubic Boron Nitride (PCBN) Tools<br/>Properties of Polycrystalline Cubic Boron Nitride<br/>Types of PCBN Tools<br/>Types of Metal Cut<br/>Advantages of PCBN Cutting Tools<br/>Polycrystalline Diamond (PCD) Tools<br/>Types and Sizes of PCD Tools<br/>Properties of PCD Tools<br/>Advantages of PCD Tools<br/>Types of Material Cut<br/>Diamond-Coated Tools<br/>Unit 33 Review Questions<br/>Unit 34: Cutting Fluids-Types and Applications<br/>Unit 34: Introduction<br/>Heat Generated During Machining<br/>Characteristics of a Good Cutting Fluid<br/>Types of Cutting Fluids<br/>Cutting Oils<br/>Emulsifiable (Soluble) Oils<br/>Chemical Cutting Fluids<br/>Functions of a Cutting Fluid<br/>Cooling<br/>Lubrication<br/>Cutting-Tool Life<br/>Rust Control<br/>Rancidity Control<br/>Application of Cutting Fluids<br/>Lathe-Type Operations<br/>Drilling and Reaming<br/>Milling<br/>Grinding<br/>Unit 34 Review Questions<br/>Unit 35: Types of Metal Saws<br/>Section 9: Metal-Cutting Saws<br/>Unit 35: Introduction<br/>Methods of Cutting Off Material<br/>Horizontal Bandsaw Parts<br/>Saw Blades<br/>Installing a Blade<br/>Sawing<br/>Sawing Hints<br/>Unit 35 Review Questions<br/>Unit 36: Contour Bandsaw Parts and Accessories<br/>Unit 36: Introduction<br/>Contour Bandsaw Parts<br/>Base<br/>Column<br/>Head<br/>Bandsaw Applications<br/>Coolants<br/>Power Feed<br/>Bandsaw Blade Types and Applications<br/>Tooth Forms<br/>Pitch<br/>Set<br/>Width<br/>Gage<br/>Job Requirements<br/>Blade Length<br/>Unit 36 Review Questions<br/>Unit 37: Contour Bandsaw Operations<br/>Unit 37: Introduction<br/>Sawing External Sections<br/>To Mount a Saw Band<br/>To Cut an External Section<br/>Accuracy and Finish<br/>Sawing Internal Sections<br/>To Weld a Bandsaw Blade<br/>To Saw Internal Sections<br/>Trimming and Blanking Dies<br/>Friction Sawing<br/>High-Speed Sawing<br/>Band Filing<br/>To Set Up for Band Filing<br/>To File on a Contour Bandsaw<br/>Additional Band Tools<br/>Bandsaw Attachments<br/>Unit 37 Review Questions<br/>Unit 38: Drill Presses<br/>Section 10: Drilling Machines<br/>Unit 38: Introduction<br/>Standard Operations<br/>Principal Types of Drilling Machines<br/>Sensitive Drill Presses<br/>Upright Drilling Machine<br/>Radial Drilling Machine<br/>Unit 38 Review Questions<br/>Unit 39: Drilling Machine Accessories<br/>Unit 39: Introductin<br/>Tool-Holding Devices<br/>Drill Chucks<br/>Chucks<br/>Drill Sleeves and Sockets<br/>Work-Holding Devices<br/>Clamping Stresses<br/>Clamping Hints<br/>Unit 39 Review Questions<br/>Unit 40: Twist Drills<br/>Unit 40: Introduction<br/>Twist Drill Parts<br/>Shank<br/>Body<br/>Point<br/>Drill Point Characteristics<br/>Drill Point Angles and Clearances<br/>Systems of Drill Sizes<br/>Types of Drills<br/>Drilling Facts and Problems<br/>Drill Point Coatings<br/>Drill Grinding<br/>Causes of Drill Failure<br/>Web Thinning<br/>Unit 40 Review Questions<br/>Unit 41: Cutting Speeds and Feeds<br/>Unit 41: Introduction<br/>Cutting Speed<br/>Revolutions per Minute<br/>Feed<br/>Cutting Fluids<br/>Unit 41 Review Questions<br/>Unit 42: Drilling Holes<br/>Unit 42: Introduction<br/>Drill Press Safety<br/>Drilling Hints<br/>Measuring the Size of a Drill<br/>Lathe Center Holes<br/>Drilling Lathe Center Holes<br/>Spotting a Hole Location with a Center Drill<br/>Drilling Work Held in a Vise<br/>Drilling to an Accurate Layout<br/>Drilling Large Holes<br/>Drilling Round Work in a V-Block<br/>Unit 42 Review Questions<br/>Unit 43: Reaming<br/>Unit 43: Introduction<br/>Reamers<br/>Reamer Parts<br/>Types of Reamers<br/>Reamer Care<br/>Reaming Allowances<br/>Reaming Speeds and Feeds<br/>Speeds<br/>Feeds<br/>Reaming Hints<br/>Reaming a Straight Hole<br/>Hand Reaming a Straight Hole<br/>Machine Reaming a Straight Hole<br/>Reaming a Tapered Hole<br/>Unit 43 Review Questions<br/>Unit 44: Drill Press Operations<br/>Unit 44: Introduction<br/>Counterboring<br/>To Counterbore a Hole<br/>Countersinking<br/>To Countersink a Hole for a Machine Screw<br/>Tapping<br/>To Tap a Hole by Hand in a Drill Press<br/>Transferring Hole Locations<br/>To Spot with a Twist Drill<br/>To Use Transfer Punches<br/>To Use Transfer Screws<br/>Drill Jigs<br/>Unit 44 Review Questions<br/>Unit 45: Engine Lathe Parts<br/>Section 11: The Lathe<br/>Unit 45: Introduction<br/>Lathe Size and Capacity<br/>Parts of the Lathe<br/>Bed<br/>Headstock<br/>Quick-Change Gearbox<br/>Carriage<br/>Tailstock<br/>Setting Speeds on a Lathe<br/>Setting Feeds<br/>To Set the Feed for the Apron (Carriage Drive)<br/>Shear Pins and Slip Clutches<br/>Unit 45 Review Questions<br/>Unit 46: Lathe Accessories<br/>Unit 46: Introduction<br/>Work-Holding Devices<br/>Lathe Centers<br/>Chucks<br/>Lathe Dogs<br/>Cutting-Tool-Holding Devices<br/>Compound Rest Tooling Systems<br/>Modular, or Quick-Change, Tooling<br/>Unit 46 Review Questions<br/>Unit 47: Cutting Speed, Feed, and Depth of Cut<br/>Unit 47: Introduction<br/>Cutting Speed<br/>Inch Calculations<br/>Metric Calculations<br/>Lathe Feed<br/>Depth of Cut<br/>Graduated Micrometer Collars<br/>Hints on Graduated Collar Use<br/>Calculating Machining Time<br/>Unit 47 Review Questions<br/>Unit 48: Lathe Safety<br/>Unit 48: Introduction<br/>Safety Precautions<br/>Unit 48 Review Questions<br/>Unit 49: Mounting, Removing, and Aligning Lathe Centers<br/>Unit 49: Introductin<br/>To Mount Lathe Centers<br/>To Remove Lathe Centers<br/>Alignment of Lathe Centers<br/>To Align Centers by Adjusting the Tailstock<br/>To Align Centers by the Trial-Cut Method<br/>To Align Centers Using a Dial Indicator and Test Bar<br/>Unit 49 Review Questions<br/>Unit 50: Grinding Lathe Cutting Tools<br/>Unit 50: Introduction<br/>To Grind a General-Purpose Cutting Tool<br/>Unit 50 Review Questions<br/>Unit 51: Facing Between Centers<br/>Unit 51: Introduction<br/>To Set Up a Cutting Tool for Machining<br/>To Mount Work Between Centers<br/>Using a Revolving Tailstock Center<br/>Using a Dead Center<br/>Facing Between Centers<br/>To Face Work Between Centers<br/>Facing the Workpiece to an Accurate Length<br/>Unit 51 Review Questions<br/>Unit 52: Machining Between Centers<br/>Unit 52: Introduction<br/>Setting Up a Cutting Tool<br/>Mounting Work Between Centers<br/>Parallel Turning<br/>Setting an Accurate Depth of Cut<br/>Rough Turning<br/>Finish Turning<br/>Filing in a Lathe<br/>To File in a Lathe<br/>Polishing in a Lathe<br/>Turning to a Shoulder<br/>To Turn a Square Shoulder<br/>To Machine a Filleted Shoulder<br/>To Machine a Beveled (Angular) Shoulder<br/>Unit 52 Review Questions<br/>Unit 53: Knurling, Grooving, and Form Turning<br/>Unit 53: Introduction<br/>Knurling<br/>To Knurl in a Lathe<br/>Grooving<br/>To Cut a Groove<br/>Form Turning on a Lathe<br/>Turning a Freehand Form or Radius<br/>Form-Turning Tools<br/>Form Turning Using a Template and Follower<br/>Spherical Tool<br/>Hydraulic Tracer Attachment<br/>Unit 53 Review Questions<br/>Unit 54: Tapers and Taper Turning<br/>Unit 54: Introduction<br/>Self-Holding Tapers<br/>Steep Tapers<br/>Standard Tapers<br/>Lathe Spindle Nose Tapers<br/>Taper Calculations<br/>To Calculate the tpf<br/>To Calculate the Tailstock Offset<br/>Inch Taper Attachment Offset Calculations<br/>Metric Tapers<br/>Metric Tailstock Offset Calculations<br/>Metric Taper Attachment Offset Calculations<br/>Taper Turning<br/>Tailstock Offset Method<br/>Taper Turning Using the Compound Rest<br/>Checking a Taper<br/>To Fit an External Taper<br/>To Check a Metric Taper<br/>Unit 54 Review Questions<br/>Unit 55: Threads and Thread Cutting<br/>Unit 55: Introduction<br/>Threads<br/>Thread Terminology<br/>Thread Forms<br/>Thread Fits and Classifications<br/>Thread Calculations<br/>Thread-Chasing Dial<br/>Thread Cutting<br/>To Set Up a Lathe for Threading (60° Thread)<br/>Thread-Cutting Operation<br/>Thread Measurement<br/>Multiple Threads<br/>Square Threads<br/>Acme Thread<br/>Internal Threading<br/>Unit 55 Review Questions<br/>Unit 56: Steady Rests, Follower Rests, and Mandrels<br/>Unit 56: Introduction<br/>Steady Rest<br/>To Set Up a Steady Rest<br/>To True a Damaged Center Hole<br/>Follower Rest<br/>To Set Up a Follower Rest<br/>Mandrel<br/>Characteristics of a Standard Mandrel<br/>Types of Mandrels<br/>To Mount Work on a Plain Mandrel<br/>To Turn Work on a Mandrel<br/>Eccentrics<br/>To Turn an Eccentric With a .375-in. or 10-mm Throw<br/>To Cut an Eccentric With a Small Throw<br/>To Turn an Eccentric With a Large Throw<br/>Unit 56 Review Questions<br/>Unit 57: Machining in a Chuck<br/>Unit 57: Introduction<br/>Mounting and Removing Lathe Chucks<br/>To Mount a Chuck<br/>To Remove a Chuck<br/>Mounting Work in a Chuck<br/>To Mount Work in a Three-Jaw Chuck<br/>Assembling Jaws in a Three-Jaw Universal Chuck<br/>To Mount Work in a Four-Jaw Chuck<br/>To True Work in a Four-Jaw Chuck Using a Dial Indicator<br/>To Face Work Held in a Chuck<br/>To Rough- and Finish-Turn Work in a Chuck<br/>Rough and Finish Turning<br/>Turning Hardened Steel with PCBN Tools<br/>Guidelines for PCBN Turning<br/>Turning the Part<br/>Cutting Off Work in a Chuck<br/>Unit 57 Review Questions<br/>Unit 58: Drilling, Boring, Reaming, and Tapping<br/>Unit 58: Introduction<br/>To Spot and Drill Work in a Chuck<br/>Boring<br/>To Bore Work in a Chuck<br/>Reaming<br/>To Ream Work in a Lathe<br/>Tapping<br/>To Tap a Hole in a Lathe<br/>Grinding on a Lathe<br/>To Grind a Lathe Center<br/>Unit 58 Review Questions<br/>Unit 59: The Vertical Milling Machine<br/>Section 12: Milling Machines<br/>Unit 59: Introduction<br/>Types of Vertical Milling Machines<br/>Heavy-Duty Vertical Milling Machine<br/>Parts of the Ram-Type Vertical Mill<br/>Unit 59 Review Questions<br/>Unit 60: Cutting Speed, Feed, and Depth of Cut<br/>Unit 60: Introduction<br/>Cutting Speed<br/>Inch Calculations<br/>Metric Calculations<br/>Milling Feed and Depth of Cut<br/>Feed<br/>Depth of Cut<br/>Unit 60 Review Questions<br/>Unit 61: End Mills<br/>Unit 61: Introduction<br/>High-Speed End Mills<br/>Coated End Mills<br/>Carbide End Mills<br/>Machining Operations<br/>End Mill Forms<br/>Types of End Mills<br/>Direction of Cut<br/>Milling Cutter Failure<br/>Excessive Heat<br/>Abrasion<br/>Chipping or Crumbling of Cutting Edges<br/>Clogging<br/>Built-Up Edges<br/>Work Hardening of the Workpiece<br/>Cratering<br/>Unit 61 Review Questions<br/>Unit 62: Vertical Mill Operations<br/>Unit 62: Introduction<br/>Aligning the Vertical Head<br/>Aligning the Vise<br/>Mounting and Removing Cutters<br/>To Mount a Cutter in a Spring Collet<br/>To Remove a Cutter from a Collet<br/>To Mount a Cutter in a Solid Collet<br/>To Machine a Flat Surface<br/>Machining a Block Square and Parallel<br/>Machining Side 1<br/>Machining Side 2<br/>Machining Side 3<br/>Machining Side 4<br/>Machining the Ends Square<br/>Procedure for Short Work<br/>To Machine an Angular Surface<br/>Milling Hardened Steel with PCBN Tools<br/>Machine Setup<br/>Producing and Finishing Holes<br/>To Drill Holes at 90° to the Work Surface<br/>To Drill Angular Holes<br/>To Ream on a Vertical Mill<br/>To Bore on a Vertical Mill<br/>To Tap a Hole on the Vertical Mill<br/>Cutting Slots and Keyseats<br/>Calculating the Depth of Keyseats<br/>Woodruff Keys<br/>Unit 62 Review Questions<br/>Unit 63: Special Milling Operations<br/>Unit 63: Introduction<br/>The Rotary Table<br/>Rotary Table Construction<br/>Radius Milling<br/>Milling a T-Slot<br/>Milling Dovetails<br/>Jig Boring on a Vertical Milling Machine<br/>To Position the Milling Machine Table Using Measuring Rods<br/>Digital Readout Boxes<br/>Vernier Scale<br/>Vertical Milling Machine Attachments<br/>Die Sinking<br/>Unit 63 Review Questions<br/>Unit 64: Horizontal Milling Machines and Accessories<br/>Unit 64: Introduction<br/>Horizontal Milling Machines<br/>Manufacturing-Type Milling Machines<br/>Special-Type Milling Machines<br/>Machining Centers<br/>Knee-and-Column-Type Milling Machines<br/>Parts of the Milling Machine<br/>Backlash Eliminator<br/>Milling Machine Accessories<br/>Fixtures<br/>Attachments<br/>Unit 64 Review Questions<br/>Unit 65: Milling Cutters<br/>Unit 65: Introduction<br/>Milling Cutter Materials<br/>Plain Milling Cutters<br/>Standard Shank-Type Helical Milling Cutters<br/>Side Milling Cutters<br/>Face Milling Cutters<br/>Angular Cutters<br/>Formed Cutters<br/>Metal-Slitting Saws<br/>End Mills<br/>T-Slot Cutter<br/>Dovetail Cutter<br/>Woodruff Keyseat Cutter<br/>Flycutters<br/>Unit 65 Review Questions<br/>Unit 66: Milling Machine Setups<br/>Unit 66: Introduction<br/>Milling Machine Safety<br/>Milling Machine Setups<br/>Milling Hints<br/>Mounting and Removing a Milling Machine Arbor<br/>The Arbor Assembly<br/>To Mount an Arbor<br/>To Remove an Arbor<br/>Mounting and Removing Milling Cutters<br/>To Mount a Milling Cutter<br/>To Remove a Milling Cutter<br/>Aligning the Table on a Universal Milling Machine<br/>Aligning the Milling Machine Vise<br/>To Align the Vise Parallel to the Table Travel<br/>Unit 66 Review Questions<br/>Unit 67: Horizontal Milling Operations<br/>Unit 67: Introduction<br/>Setting the Cutter to the Work Surface<br/>To Set the Cutter to the Work Surface<br/>Milling a Flat Surface<br/>Face Milling<br/>Side Milling<br/>Centering a Cutter to Mill a Slot<br/>Straddle Milling<br/>Gang Milling<br/>Sawing and Slitting<br/>Unit 67 Review Questions<br/>Unit 68: The Indexing, or Dividing, Head<br/>Unit 68: Introduction<br/>Index Head Parts<br/>Methods of Indexing<br/>Direct Indexing<br/>Simple Indexing<br/>Angular Indexing<br/>Differential Indexing<br/>The Wide-Range Dividing Head<br/>Indexing for Divisions<br/>Angular Indexing with the Wide-Range Divider<br/>Linear Graduating<br/>Unit 68 Review Questions<br/>Unit 69: Helical Milling<br/>Unit 69: Introduction<br/>Helical Terms<br/>Cutting a Helix<br/>Determining the Helix Angle<br/>Determining the Direction to Swing the Table<br/>Calculating the Change Gears to Produce the Required Lead<br/>Inch Calculations<br/>Metric Calculations<br/>Direction of Spindle Rotation<br/>Cutting Short Lead Helices<br/>Unit 69 Review Questions<br/>Unit 70: Cam, Rack, Worm, and Clutch Milling<br/>Unit 70: Introduction<br/>Cams and Cam Milling<br/>Cams Used to Impart Motion<br/>Cam Motions<br/>Radial Cam Terms<br/>Cam Milling<br/>Rack Milling<br/>Rack Indexing Attachment<br/>Worms and Worm Gears<br/>To Mill a Worm<br/>Clutches<br/>To Machine a Straight-Tooth Clutch Having Three Teeth<br/>To Machine a Straight-Tooth Clutch Having Four Teeth<br/>Unit 70 Review Questions<br/>Unit 71: Types of Abrasives<br/>Section 13: Grinding<br/>Unit 71: Introduction<br/>Aluminum Oxide<br/>Manufacture of Aluminum Oxide<br/>Silicon Carbide<br/>Manufacture of Silicon Carbide<br/>Zirconia-Aluminum Oxide<br/>Boron Carbide<br/>Manufacture of Boron Carbide<br/>Cubic Boron Nitride<br/>Manufactured Diamonds<br/>Diamond Types<br/>Ceramic Aluminum Oxide<br/>SG and CBN Abrasives<br/>Abrasive Products<br/>Grinding Wheels<br/>Abrasive Grain<br/>Bond Types<br/>Grade<br/>Structure<br/>Grinding Wheel Manufacture<br/>Standard Grinding Wheel Shapes<br/>Mounted Grinding Wheels<br/>Grinding Wheel Markings<br/>Selecting a Grinding Wheel for a Specific Job<br/>Handling and Storage of Grinding Wheels<br/>Wheel Grade Faults<br/>Soft Wheel Characteristics<br/>Hard Wheel Characteristics<br/>Inspection of Wheels<br/>Diamond Wheels<br/>Bonds<br/>Diamond Wheel Identification<br/>Cubic Boron Nitride Wheels<br/>Properties of Cubic Boron Nitride (CBN) Wheels<br/>Wheel Selection<br/>Coated Abrasives<br/>Selection of Coated Abrasives<br/>Coated Abrasive Machining<br/>Unit 71 Review Questions<br/>Unit 72: Surface Grinders and Accessories<br/>Unit 72: Introduction<br/>The Grinding Process<br/>Surface Grinding<br/>Types of Surface Grinders<br/>Grinding Wheel Care<br/>Mounting a Grinding Wheel<br/>Balancing a Grinding Wheel<br/>Grinder Safety<br/>Truing and Dressing a Grinding Wheel<br/>Work-Holding Devices<br/>Magnetic Chuck<br/>Permanent Magnetic Chuck Construction<br/>Magnetic Chuck Accessories<br/>Grinding Fluids<br/>Types of Grinding Fluids<br/>Methods of Applying Coolants<br/>Surface Finish<br/>Unit 72 Review Questions<br/>Unit 73: Surface Grinding Operations<br/>Unit 73: Introduction<br/>Mounting the Workpiece for Grinding<br/>Flat Work or Plates<br/>Thin Workpieces<br/>Short Workpieces<br/>Grinder Safety<br/>Grinding Operations<br/>To Grind a Flat (Horizontal) Surface<br/>To Grind the Edges of a Workpiece<br/>Setting Up the Workpiece<br/>Grinding a Flat Surface with a CBN Wheel<br/>Conditioning CBN Wheels<br/>Truing a CBN Wheel<br/>Dressing a CBN Wheel<br/>Grinding a Flat Surface<br/>To Grind a Vertical Surface<br/>To Grind an Angular Surface<br/>Form Grinding<br/>To Dress a Convex Radius On a Grinding Wheel<br/>Special Forms<br/>Creep Feed Grinding<br/>Grinding Wheels<br/>Advantages of Creep Feed Grinding<br/>Cutting-Off Operations<br/>Unit 73 Review Questions<br/>Unit 74: Cylindrical Grinders<br/>Unit 74: Introduction<br/>Center-Type Cylindrical Grinders<br/>Parts of the Universal Cylindrical Grinder<br/>Machine Preparation for Grinding<br/>Mounting the Wheel<br/>To Grind a Tapered Workpiece<br/>Plunge Grinding<br/>Internal Grinders<br/>Internal Grinding on a Universal Cylindrical Grinder<br/>To Grind a Tapered Hole<br/>Centerless Grinders<br/>Methods of Centerless Grinding<br/>Thru-Feed Centerless Grinding<br/>Infeed Centerless Grinding<br/>Endfeed Centerless Grinding<br/>Advantages of Centerless Grinding<br/>Unit 74 Review Questions<br/>Unit 75: Universal Tool and Cutter Grinder<br/>Unit 75: Introduction<br/>Parts of the Universal Tool and Cutter Grinder<br/>Accessories and Attachments<br/>Milling Cutter Nomenclature<br/>Cutter Clearance Angles<br/>Methods of Grinding Clearance on Cutters<br/>Clearance Grinding<br/>Hollow Grinding<br/>Circle Grinding<br/>Methods of Checking Cutter Clearance Angles<br/>To Check Cutter Clearance with a Dial Indicator<br/>To Check Cutter Clearance with a Brown & Sharpe Clearance Gage<br/>Checking the Cutter Clearance with a Starrett Cutter Clearance Gage<br/>Cutter Grinding Operations and Setups<br/>To Grind a Plain Helical Milling Cutter<br/>To Grind a Staggered Tooth Cutter<br/>To Grind a Form-Relieved Cutter<br/>Cylindrical Grinding<br/>Internal Grinding<br/>Unit 75 Review Questions<br/>Unit 76: Manufacture and Properties of Steel<br/>Section 14: Metallurgy<br/>Unit 76: Introduction<br/>Physical Properties of Metals<br/>Manufacture of Ferrous Metals<br/>Pig Iron<br/>Manufacture of Pig Iron<br/>Direct Ironmaking<br/>Manufacture of Cast Iron<br/>Manufacture of Steel<br/>Direct Steelmaking<br/>Steel Processing<br/>Strand, or Continuous, Casting<br/>Vacuum Processing of Molten Steel<br/>Minimills<br/>The Minimill Process<br/>HIsarna Steelmaking Process<br/>Chemical Composition of Steel<br/>Classification of Steel<br/>Plain Carbon Steels<br/>Alloy Steels<br/>Unit 76 Review Questions<br/>Unit 77: Heat Treatment of Steel<br/>Unit 77: Introduction<br/>Heat-Treating Equipment<br/>Types of Furnaces<br/>Heat-Treatment Terms<br/>Selection of Tool Steel<br/>Water-Hardening Tool Steels<br/>Oil-Hardening Steels<br/>Air-Hardening Steels<br/>High-Speed Steels<br/>Classification of Steel<br/>SAE-AISI Classification Systems<br/>Heat Treatment of Carbon Steel<br/>To Determine the Critical Points of 0.83% Carbon Steel<br/>Observations and Conclusions<br/>Hardening of 0.83% Carbon Steel<br/>Quenching<br/>Metcalf’s Experiment<br/>Tempering<br/>Annealing<br/>Normalizing<br/>Spheroidizing<br/>Case-Hardening Methods<br/>Carburizing<br/>Carbonitriding Processes<br/>Nitriding Processes<br/>Surface Hardening of Medium-Carbon Steels<br/>Induction Hardening<br/>Flame Hardening<br/>Unit 77 Review Questions<br/>Unit 78: Testing of Metals and Nonferrous Metals<br/>Unit 78: Introduction<br/>Hardness Testing<br/>Rockwell Hardness Tester<br/>Brinell Hardness Tester<br/>Scleroscope Hardness Tester<br/>Destructive Testing<br/>Tensile Testing (Inch Equipment)<br/>To Determine the Tensile Strength of Steel<br/>Tensile Testing (Metric Equipment)<br/>Impact Tests<br/>Nondestructive Testing<br/>Scrap Metal Recycling<br/>Nonferrous Metals and Alloys<br/>Aluminum<br/>Copper<br/>Lead<br/>Magnesium<br/>Nickel<br/>Tin<br/>Zinc<br/>Bearing Metals<br/>Unit 78 Review Questions<br/>Unit 79: Cellular Manufacturing<br/>Section 15: Lean Manufacturing<br/>⊲⊲ Lean Manufacturing<br/>⊲⊲ Lean—Its Amazing Benefits<br/>⊲⊲ Where Does Change Start?<br/>⊲⊲ Lean Leadership<br/>⊲⊲ Lean—Change or Perish<br/>Unit 79: Introduction<br/>Cellular Manufacturing<br/>One-Piece Flow<br/>Cellular Manufacturing Development<br/>Advantages of Cellular Manufacturing<br/>Production on Demand<br/>Productivity and Performance Improvement<br/>Teamwork<br/>Types of Cells<br/>Benefits of Cells<br/>Unit 79 Review Questions<br/>Unit 80: Continuous Improvement<br/>Unit 80: Introduction<br/>Introduction<br/>The Basic Principles of Kaizen<br/>The Reasons for Kaizen<br/>Kaizen’s Benefits<br/>Kaizen Events<br/>Keeping Everyone Aware<br/>The Four Stages of a Kaizen Event<br/>Choosing an Area for Improvement<br/>Unit 80 Review Questions<br/>Unit 81: Pull (Kanban) Systems<br/>Unit 81: Introduction<br/>Pull versus Push Production<br/>Pull Production Defined<br/>Pull Production Prerequisites<br/>How Inventory Accumulates<br/>Flow Requirements<br/>Kanban Card Information<br/>Advantages<br/>Unit 81 Review Questions<br/>Unit 82: Total Productive Maintenance<br/>Unit 82: Introduction<br/>Maintenance Types<br/>TPM Objectives<br/>Breakdowns<br/>Causes of Breakdowns<br/>Preparatory Stage<br/>The Value of Trained Personnel<br/>Train the Employees<br/>Clean the Equipment<br/>General Inspection<br/>The Future of Maintenance<br/>Unit 82 Review Questions<br/>Unit 83: Value-Stream Mapping<br/>Unit 83: Introduction<br/>Value-Stream Basics<br/>VSM as a Planning Tool<br/>Stairway to Success<br/>Waste Identification<br/>Four Stages in Value-Stream Mapping<br/>Stage 1: Product Development<br/>Stage 2: Process Design<br/>Stage 3: Preparation<br/>Stage 4: Planning<br/>Value-Stream Management<br/>The Purpose of Value-Stream Management<br/>Make the Commitment Sincere<br/>Map the Current State<br/>Mapping the Future State<br/>Beginning the Future-State Map<br/>Unit 83 Review Questions<br/>Unit 84: Workplace Organization<br/>Unit 84: Introduction<br/>Using the 5S System<br/>Creating Ideas<br/>From Ideas to Success<br/>Small Changes = Big Improvements<br/>Ergonomics<br/>Company Focus<br/>The Importance of Customer Care<br/>Points for Keeping Customers<br/>Unit 84 Review Questions<br/>Unit 85: The Computer<br/>Section 16: Computer-Age Machining<br/>Unit 85: Introduction<br/>History of the Computer<br/>The Role of the Computer<br/>Unit 85 Review Questions<br/>Unit 86: Computer Numerical Control<br/>Unit 86: Introduction<br/>Theory of CNC<br/>Role of a Computer in CNC<br/>Types of Computers<br/>Computer Functions<br/>CNC Performance<br/>Accuracy<br/>Reliability<br/>Repeatability<br/>Productivity<br/>Advantages of CNC<br/>Cartesian Coordinates<br/>Guidelines<br/>Machine Axes<br/>Machines Using CNC<br/>Programming Systems<br/>Incremental System<br/>Absolute System<br/>CNC Positioning Systems<br/>Point-to-Point Positioning<br/>Continuous-Path (Contouring)<br/>Control Systems<br/>Open Loop System<br/>Closed Loop System<br/>Input Media<br/>Types of Computer Control<br/>Computer Numerical Control<br/>Direct Numerical Control<br/>Programming Format<br/>Word Address Format<br/>Codes<br/>Block of Information<br/>Interpolation<br/>Linear Interpolation<br/>Circular Interpolation<br/>Program Planning<br/>Machining Procedures<br/>Tool List<br/>Manuscript<br/>Unit 86 Review Questions<br/>Unit 87: CNC Turning Center<br/>Unit 87: Introduction<br/>Types of Turning Centers<br/>CNC Chucking Center<br/>CNC Turning Center<br/>Combination Turning/Milling Center<br/>Programming Considerations<br/>Tooling Systems and Cutting Tools<br/>Diameter Versus Radius Programming<br/>Establish Part Zero<br/>Codes<br/>Programming Procedures<br/>Bench-Top Teaching Machines<br/>Standard-Size Turning Center<br/>Turning Center Setup<br/>Program Test Run<br/>Unit 87 Review Questions<br/>Unit 88: CNC Machining Centers<br/>Unit 88: Introduction<br/>Types of Machining Centers<br/>Horizontal Machining Center<br/>Vertical Machining Center<br/>Universal Machining Center<br/>Main Operative Parts<br/>Machining Center Accessories<br/>Adaptive Control<br/>Automatic Tool Changers<br/>Tools and Toolholders<br/>Combination Tools<br/>Toolholders<br/>Programming Procedures<br/>Bench-Top Teaching Machines<br/>Machining Center Setup<br/>Setting Part Zero<br/>Setting Tool Length Offset<br/>Program Test Run<br/>Standard-Size Machining Center<br/>Unit 88 Review Questions<br/>Unit 89: CAD/CAM<br/>Unit 89: Introduction<br/>The CAD Side of CAD/CAM<br/>CAD Development<br/>Systems Presently in Use<br/>Solids<br/>Solid Modeling and CAD/CAM<br/>How CAD/CAM Works<br/>Geometry Input<br/>Cadworthy Versus Camworthy Geometry<br/>Defining Where the Cut Takes Place<br/>How the Cut Takes Place<br/>Viewing and Verifying the Toolpath<br/>Converting the Toolpath toG- and M-Codes<br/>Downloading the Program to the Machine<br/>Setting Up the Machine<br/>Running the Part<br/>Toolpaths and Functions<br/>Toolpaths<br/>functions<br/>Unit 89 Review Questions<br/>Unit 90: Nanotechnology<br/>Section 17: Advanced Manufacturing Technology<br/>Unit 90: Introduction<br/>Micro-Nano Technology<br/>Nanotechnology in the Manufacturing Industry<br/>Nanorobots<br/>Nanomanufacturing Methods<br/>Approaches to Nanomanufacturing<br/>Automotive and Aerospace<br/>Nanotechnology in the Future<br/>Nanotechnology Health/Safety/Environment<br/>The Guidelines<br/>Investments in Nanotechnology<br/>Unit 90 Review Questions<br/>Unit 91: Cryogenic Treatment/Tempering<br/>Unit 91: Introduction<br/>Technical Data<br/>Cold Treatment Versus Cryogenics<br/>Cold Treatment<br/>Cryogenics<br/>Stress Relief<br/>Depth of Cryogenic Stress Relieving<br/>Carbide Increase<br/>Wear Resistance<br/>Metallurgy Changes<br/>kinetics of cryogenic treatment<br/>Advantages of Cryogenic Tempering<br/>Unit 91 Review Questions<br/>Unit 92: Diamond Coating<br/>Unit 92: Introduction<br/>Diamond Tool Development<br/>Manufactured Industrial Diamond<br/>Diamond Deposition<br/>Diamond Characteristics<br/>Previous Limitations<br/>A Diamond Coating Breakthrough<br/>Diamond Coating<br/>Diamond Thickness<br/>Types Of Diamond Coated Tooling<br/>Field Tests<br/>Benefits of Diamond<br/>Diamondlike Carbon<br/>Looking Ahead<br/>Cutting-Tool Technology<br/>Diamond Coating Technology<br/>Unit 92 Review Questions<br/>Unit 93: Additive Manufacturing Technologies<br/>Unit 93: Introduction<br/>Additive Manufacturing—Definition<br/>Additive vs. Subtractive Manufacturing<br/>Seven Primary 3D Printing Technologies<br/>Additive Manufacturing Process Chain<br/>1. CAD<br/>2. Build Setup<br/>3. Slicing and Machine Control<br/>4. Build<br/>5. Removal<br/>6. Post-Processing<br/>Additive Metal Processes<br/>Powder Bed Fusion with Metal Powder<br/>Directed Energy Deposition<br/>Binder Jetting—Metal<br/>Hybrid Systems<br/>New Emerging Technologies<br/>METAL MATERIALS-FEED STOCK<br/>Accuracy<br/>Surface Finish<br/>Metallurgy<br/>Post-Processing of Additive Metal Parts<br/>Unit 93 Review Questions<br/>Unit 94: Multi-Tasking Machines<br/>Unit 94: Introduction<br/>Cyber Management System<br/>Multi-Tasking Machining Defined<br/>Purpose of Multi-Tasking Machines<br/>Types of Multi-Tasking Machines<br/>Accessories<br/>Unit 94 Review Questions<br/>Unit 95: Industry 4.0<br/>Unit 95: Introduction<br/>Industry 4.0<br/>Internetworking Standard<br/>Connecting Machine Tools<br/>IoT<br/>IIoT<br/>Machine Tools as Smart Partners<br/>MT Connect®<br/>Theory of Constraints<br/>Ethernet Connectivity<br/>RFID Technology<br/>Cyber Security<br/>Summary<br/>Unit 95 Review Questions<br/>Unit 96: Optical/Laser/Vision Measurement<br/>Unit 96: Introduction<br/>Measurement: Contact or Noncontact<br/>Optical Comparators<br/>Laser Measurement<br/>Laser-Tool Measurement<br/>Laser Scan Micrometer<br/>Laser Scan Microscope<br/>Laser Surface-Finish Measurement<br/>Scanning Probes<br/>Reverse Engineering<br/>Video Measuring System<br/>Video Microscope<br/>Video Magnifiers<br/>Coordinate Measuring Machine<br/>Three Types of CMM Probes<br/>Scanning CMMs<br/>Inspection for the Future<br/>Unit 96 Review Questions<br/>Unit 97: Electrical Discharge Machining<br/>Unit 97: Introduction<br/>Use of EDM<br/>Principle of EDM<br/>Types of EDM Circuits<br/>The Electrode<br/>GRAPHITE VS COPPER<br/>The EDM Process<br/>Servo Mechanism<br/>Cutting Current (Amperage)<br/>The Discharge Process<br/>Dielectric Fluid<br/>Metal-Removal Rates<br/>Electrode (Tool) Wear<br/>Overcut<br/>Surface Finish<br/>Advantages of EDM<br/>Limitations of EDM<br/>Wire-Cut EDM Machine<br/>The Process<br/>Operating Systems<br/>EDM Micromachining<br/>Unit 97 Review Questions<br/>Unit 98: Robotics<br/>Unit 98: Introduction<br/>Robot Requirements<br/>Application Flexibility<br/>Robot Types<br/>Parts of a Robot<br/>Types of Sensors<br/>Vision-Based Robotics<br/>Intelligent Vision for Robots<br/>Vision System Development<br/>Artificial Intelligence<br/>Next-Generation Manufacturing<br/>Intelligent Vision<br/>Robotics and Vision Working Together<br/>Benefits of Next-Generation Systems<br/>COLLABORATIVE ROBOTS (Cobots)<br/>Advantages of Robots<br/>Preventive Maintenance<br/>Safety Precautio<br/>Unit 98 Review Questions<br/>Unit 99: Manufacturing Intelligence<br/>Unit 99: Introduction<br/>Manufacturing Intelligence Factors<br/>Information Sources<br/>Turning Data Into Knowledge<br/>Decreasing Downtime<br/>Protecting Manufacturing Investments<br/>Intelligent Manufacturing Systems<br/>Unit 99 Review Questions<br/>Glossary<br/>Section 18<br/>Glossary<br/>Appendix of tables<br/>Appendix of Tables<br/>Index<br/>Index<br/> |
| 520 ## - SUMMARY, ETC. |
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| Summary, etc |
"Today's modern machine shops and tool and die shops are now environmentally controlled with dedicated me-trology labs for quality control and inspection. They have integrated the use of more computer numerical control (CNC) machine tools, but they have still retained the ability to use conventional machines. A modern jobbing shop today will still have conventional machines such as mills, lathes, assorted drill presses, saws, and some of the pre-cision equipment used prior to CNC (such as surface grinders, jig borers, and cylindrical and tool and cutter grinders)"-- Provided by publisher. |
| 700 1# - ADDED ENTRY--PERSONAL NAME |
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| Personal name |
Gill, Arthur, |
| Dates associated with a name |
1930- |
| Relator term |
author. |
| 700 1# - ADDED ENTRY--PERSONAL NAME |
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| Personal name |
Smid, Peter, |
| Relator term |
author. |
| 700 1# - ADDED ENTRY--PERSONAL NAME |
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| Personal name |
Gill, Jonathan A., |
| Relator term |
author. |
| 700 1# - ADDED ENTRY--PERSONAL NAME |
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| Personal name |
Gerritsen, Robert J., |
| Relator term |
author. |
| 942 ## - ADDED ENTRY ELEMENTS |
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| Source of classification or shelving scheme |
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| Item type |
BOOK |